Description
Fully Automatic Sampling and Detection: Operates stably for 24 hours and
monitors production status in real time.
AI Deep Learning Algorithm Detection: Updates the database in real time to
handle various complex detection tasks.
Visualization of Detection Result Reports: Realizes automation and
intelligence in quality inspection.
Simple and Easy to Operate: Equipped with a remote debugging function.
Fully Automatic Detection Process: Reduces manual intervention and ensures
equipment stability.
Reusable Templates: For reorder products, detection can be conducted simply
by calling up the template.
Yixuan Offline Inspection System is designed for random sampling inspection of products after can body printing. It conducts comprehensive detection of all types of defects, improves inspection precision, enables timely rejection of non-conforming products, enhances product quality, boosts the stability of the production system, effectively reduces production costs, and achieves green production.
Yixuan Online Automatic Sampling and Inspection System is mainly applied to the random sampling inspection of metal cans after printing in metal packaging enterprises. By learning the characteristics of qualified sample cans, it compares the graphic data of each can body during production with the original design model for inspection, automatically verifies the printing accuracy of each can, accurately and quickly identifies defects, prevents non-conforming products from entering the finished product batch, and facilitates the information statistics of mass-produced products.
The system ensures stable sampling of printed cans from the color printing press. It is equipped with a customized camera acquisition mechanism on-site. After the printing and drying tunnel, the cans from the color printing press are guided into the inspection channel. Off-line sampling of the production line guarantees high stability and excellent performance. Driven by a tapered cylinder for rotation, the system avoids contamination inside the cans. The inspected cans can be returned to the production line to eliminate material waste. With PLC customized settings, the sampling frequency can be adjusted according to the speed of the corresponding production line and product requirements (6 cans per minute).
| Detection Scope | Ink smudges, plate wear, missing characters, barcode detection, QR code detection, overprint deviation detection |
| Detection Area | Full layout |
| Detection Mode | Automatic sampling and random inspection Precision Detection Area: 0.1mm² or above Detection Speed: 6 pieces per minute |
| Detection Accuracy Rate | 99.90% |
| Voltage | 220V |
| Power | 340KW |
| Equipment Dimensions | 1050mm (Length) × 700mm (Width) × 1450mm (Height) |
| Camera Parameters | High-precision line-scan camera |
| Light Source | LED light source |
| Applicable Can Types | ingle-piece cans, two-piece cans, etc. (custom development available to meet various can types) |
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