Ti-6Al-4V

Description

Overview Of Ti-6Al-4V

Ti-6Al-4V (Grade 5 titanium alloy) is the most widely used alpha-beta titanium alloy, composed of titanium (Ti), aluminum (Al), and vanadium (V). It is renowned for its exceptional strength-to-weight ratio, corrosion resistance, and biocompatibility. As a powder, Ti-6Al-4V is extensively applied in additive manufacturing (e.g., 3D printing), aerospace, and biomedical industries due to its compatibility with processes like laser powder bed fusion (LPBF) and electron beam melting (EBM).

Chemical Composition(wt,-%)

Physical Properties

Mechanical Properties 

Heat Treatment Recommendation 

Advantages

● High Specific Strength: 30% stronger than steel at half the weight.

● Corrosion Resistance: Excellent performance in chloride and acidic environments.

● Biocompatibility: Non-toxic and compatible with human tissues (ISO 10993-certified).

● Thermal Stability: Retains properties up to 400°C (750°F).

Limitations

● High Cost: Expensive raw materials and processing compared to steel/aluminum.

● Machining Difficulty: Prone to galling and requires specialized tools.

● Oxidation Risk: Susceptible to oxidation above 600°C in non-vacuum AM processes.

Note: Post-processing (e.g., HIP, annealing) is often required to eliminate porosity and enhance mechanical properties in 3D-printed Ti-6Al-4V parts.

Primary Applications

Ti-6Al-4V powder is commonly used in:

● Additive Manufacturing – Selective laser melting to produce lightweight structural parts for aerospace and automotive.

● Metal Injection Molding – To manufacture small, complex net-shape components like fasteners, links, surgical instruments.

● Thermal Spray Coatings – Applied via plasma or HVOF spraying to provide wear/corrosion resistance in marine, oil and gas, biomedical applications.

● Powder Metallurgy – Pressing and sintering to create high-strength parts like compressor and turbine blades.

Ti-6Al-4V FAQ

1. What makes Ti6Al4V powder stand out for industrial applications?

Ti6Al4V (Grade 5) is a game-changer for high-performance manufacturing, thanks to its unbeatable combination of high strength-to-weight ratio, excellent corrosion resistance, and biocompatibility . It’s specifically optimized for additive manufacturing (3D printing), powder metallurgy (PM), and thermal spraying—delivering consistent quality for critical components like aerospace structural parts, medical implants, and automotive turbochargers . Our powder features >99.5% purity, >95% sphericity, and low oxygen content (<130 ppm), ensuring superior flowability and dense, defect-free final products .

2. Is Ti6Al4V powder compatible with my 3D printing/AM equipment?

Absolutely. Our Ti6Al4V powder is engineered to work seamlessly with all major additive manufacturing technologies, including:

Laser Powder Bed Fusion (LPBF/SLM): Ideal particle size 15–45 µm

Electron Beam Melting (EBM): Optimized for 45–105 µm

Direct Energy Deposition (DED): Customizable 45–150 µm range

We also offer tailored particle size distributions to match your specific machine requirements—just share your equipment specs for a personalized solution .

3. What quality certifications and standards do you adhere to?

Our Ti6Al4V powder meets global industry benchmarks to ensure reliability in demanding sectors:

ASTM F2924 (for additive manufacturing) and ASTM F3001 (ELI grade for medical use)

GB/AISI standards for chemical composition and morphology

Every batch includes a Certificate of Analysis (CoA) detailing purity, particle size distribution (D10/D50/D90), oxygen/nitrogen content, and mechanical properties—providing full traceability for your compliance needs .

4. What is the minimum order quantity (MOQ) and pricing structure?

We offer flexible purchasing options to support both prototyping and mass production:

Sample MOQ: 1 kg (for testing and qualification)

Bulk MOQ: 5 kg (with volume discounts starting at 50 kg+)

Our pricing is transparent and competitive—contact our team for a customized quote based on your order size, particle size requirements, and delivery timeline.

5. Can I request customized powder specifications or packaging?

Yes! We specialize in tailored solutions to meet your unique needs:

Particle size: Custom sieving for ranges like 0–25 µm (MIM), 15–53 µm (LPBF), or 45–150 µm (DED)

Packaging: Vacuum-sealed aluminum foil bags or plastic screw lid drums/pail with inert gas protection to prevent oxidation; OEM/white-label packaging available for distributors

Composition: ELI (Extra Low Interstitial) grade (O₂ < 0.13%) for medical applications

Simply share your technical requirements, and we’ll engineer a solution that aligns with your production goals.

6. What documents are provided for international shipping and compliance?

We ensure smooth cross-border trade with complete documentation:

HS Code: 8108203000 (standard for Ti alloy powders)

Compliance certificates ( CoA, material safety data sheet – MSDS)

Export license and customs clearance documents (if required for dual-use items)

Our team is well-versed in global trade regulations—we’ll guide you through every step to avoid delays .

7. What is the lead time for orders, and how is the powder shipped?

Standard orders (in-stock specifications): 7–10 business days

Custom orders (tailored particle size/composition): 2–3 weeks

We ship globally via air or sea freight, with temperature-controlled options to preserve powder quality. For urgent requests, expedited shipping is available—just let us know your deadline.

8. How can I request a sample or technical support?

Getting started is easy:

Sample request: Contact our sales team via the website form—we offer free samples (shipping fees apply) for qualification testing .

Technical support: Our engineers are available to assist with powder selection, process optimization (e.g., 3D printing parameters), and troubleshooting. We also provide SEM imaging and flowability analysis reports upon request .