Vertical Gluing Machine

Description

01. Applications

Printed Circuit Boards (PCBs), Multilayer PCBs, PCB Substrates

02. Features

1. Unwinder: Deformation-free substrate unwinding with semi-automatic splicing.

2. Splicing Unit: Automatic fabric guiding and cutting.

3. Accumulator: Automatic S-wrap tension adjustment.

4. Anti-Static Dust Collector: Removes static electricity and dust from the substrate.

5. Impregnation Unit: Includes pre-impregnation unit, main impregnation unit, and metering mechanism.

6. Drying Oven: Maximum temperature of 250℃ with 5 independent temperature control zones (5 meters per zone, total oven length customizable). Heating method: Thermal oil heating.

7. Outlet Cooling & Web Guiding Unit: Water-cooled to maintain the substrate at a constant temperature.

8. Slitter: Automatically trims and collects selvage waste.

9. Rewinder: Automatic fabric splicing.

03. Technical Specifications

1. Applicable Substrates: Glass fiber cloth (1017, 1027, 1037, 106, 1080, 2116, 7628)

2. Oven Height: 10 m (Optional: 7.5 m, 10 m, 12.5 m, 15 m)

3. Roller Face Width: 1,500 mm

4. Substrate Width: 1,320 mm

5. Max. Unwind Diameter: 1,100 mm

6. Max. Unwind Weight: 1,000 kg

7. Max. Rewind Diameter: 650 mm

8. Max. Rewind Weight: 450 kg

9. Mechanical Speed: 5–30 m/min

04. Functional Description

A vertical gluing machine (vertical treater) refers to a coating machine where the substrate passes vertically through the drying oven. The fiberglass cloth used in FR-4 copper clad laminate (CCL) production is a plain weave fabric with numerous meshes. The primary advantage of a vertical treater is its ability to ensure uniform resin coating on both sides of the substrate, thereby guaranteeing even resin distribution on both surfaces of the prepreg. Consequently, vertical gluing machines are widely used for coating fiberglass substrates.

A standard vertical gluing machine system typically consists of an unwinder, splicing unit, accumulator, impregnation unit, vertical oven, drive system, web guiding unit, and rewinder. The oven of a standard vertical treater features a dual-pass structure comprising an ascending section and a descending section. The substrate changes direction at the top of the oven via a set of top rollers, transitioning from vertical ascent to vertical descent.