Description
Product Overview
The Carbon Steel Flange Filter (1.0 MPa) is a high-performance industrial air filtration unit designed for compressed air systems requiring stable pressure resistance, corrosion protection, and high-efficiency purification.
It features a corrosion-resistant carbon steel structure, high-strength housing design, and excellent sealing performance, making it suitable for demanding industrial environments and continuous operation conditions.
Filtration Accuracy Classes
The Carbon Steel Flange Filter supports multiple filtration grades to meet different air quality requirements:
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Class C: 3 micron (Pre filter)
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Class T: 1 micron (After filter)
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Class A: 0.01 micron (Line filter)
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Class F: 0.01 micron (Fine filter)
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Class H: 0.01 micron (Activated carbon filter)
These filtration stages can be configured in combination to achieve multi-level air purification and ensure high-purity compressed air output.
Product Features
Corrosion-Resistant High-Strength Structure
The Carbon Steel Flange Filter is manufactured using durable carbon steel materials with strong resistance to corrosion, ensuring long service life even under harsh operating conditions.
High Sealing Performance
Precision sealing design effectively prevents air leakage and maintains stable system pressure performance.
High-Efficiency Filtration Capability
The filter element can achieve filtration accuracy down to 0.01 micron, effectively removing oil mist, moisture, dust, and fine particulate contaminants.
Manufacturing Process
Each Carbon Steel Flange Filter (1.0 MPa) undergoes a strict production process to ensure durability and performance:
Shot Blasting Treatment
All filter housings are treated with shot blasting to improve surface strength and coating adhesion.
Internal and External Anti-Corrosion Treatment
A comprehensive anti-corrosion coating process is applied to both internal and external surfaces to prevent rust formation and extend service life.
Plastic Powder Spraying Process
The outer surface is finished with high-quality powder coating, providing additional protection against corrosion and environmental damage.
Internal Protection Performance Comparison
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Anti-corrosion treated interior: effectively prevents long-term corrosion and reduces secondary contamination risk
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Untreated interior: prone to corrosion, which may reduce filtration efficiency and system reliability
Application Scenarios
The Carbon Steel Flange Filter (1.0 MPa) is widely used in industrial compressed air systems, including:
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Industrial-grade compressed air systems and air compressor post-treatment systems
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Heavy metallurgical and petrochemical industries
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Thermal power plants and nuclear power facilities with strict air quality requirements
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Precision machining equipment and high-end manufacturing production lines
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Large-scale power equipment systems
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Harsh working environments such as high dust, high humidity, and high-pressure conditions
Key Advantages
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Rated pressure up to 1.0 MPa for stable industrial operation
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Multi-level filtration options for different air purity requirements
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High-strength carbon steel structure with corrosion resistance
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Excellent sealing performance to prevent leakage
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High filtration efficiency down to 0.01 micron
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Effective prevention of secondary pollution
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Suitable for extreme industrial environments
Standard Certifications
The Carbon Steel Flange Filter complies with internationally recognized standards, including:
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GB150 (National Pressure Vessel Standard)
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ASME (American Society of Mechanical Engineers Standard)
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DIN (German Industrial Standard)
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