Integrated Foot Trimming and Box Collecting Machine

Description

1. The mechanical conveying part adopts synchronous belt transmission:

• It overcomes the phenomenon of inaccurate positioning and unstable feeding test caused by the wear and stretching of traditional chains over a long period of time.

• The transmission noise is small and the transmission is light.

• It overcomes the phenomenon of dirt caused by chain oiling.

2. Feeding part: The cam manipulator handover method is adopted, and the feeding is accurate and stable, with a high feeding rate.

3. The feeding transmission has a foot calibration function, and the accuracy of the calibrated products on the fixture is high, stable and reliable.

4. Fixture part:

• The fixture is carefully designed and has a reasonable structure. The tower spring and the clamping teeth are used to improve the clamping degree. The material is ABS.

• The copper head of the entire fixture is designed on the side of the fixture, not directly above or below the fixture, to avoid copper powder falling into the fixture after wear, affecting the cleanliness and insulation of the fixture, and the fixture does not need to be cleaned.

5. The test piece directly contacts the product leads without an intermediate link. Advantages:

• Low impedance, accurate and reliable test.

• The four terminals directly contact the product leads, and can measure high frequencies, such as 100KHZ or higher.

• The test end face has knurling treatment (the end face is concave and convex) to prevent the phenomenon of inaccurate impedance test caused by dirt generated by contact.

• The test piece contacts the product position with high consistency, and the 100KHZ high-frequency test value is stable and reliable.

6. The machine transmission design adopts high-precision cam transmission, which is low noise, stable and reliable.

7. The normal operating speed of the machine is 100 pieces/minute.

8. In addition, our company's test machine has extended functions, such as:

• Laser marking;

• Needle calibration and foot cutting function;

• Packaging and box arrangement function;

• DVDT test function;

• Low function consumption test function;

• CCD appearance detection function;

• ESR test.

9. Capacity, loss and insulation can all be set up by the touch screen, with functions such as data collection, capacity distribution diagram and data analysis.

The Box Collection Test Machine is a device used to detect and evaluate the performance and quality of packaging materials during the boxing process.

1. Definition and functions of the cartoning machine:

A cartoning machine is an automated device used to automatically load products (such as reagents, medicines, test papers, etc.) into paper boxes. It usually includes functions such as automatic box opening, pushing materials into the box, and box sealing. It can also detect whether the materials are in place to ensure the output of finished products and remove substandard products at the same time. For instance, the fully automatic nucleic acid reagent cartoning machine can load 25 to 45 boxes per minute. It is composed of a pillow wrapping machine, a tablet counting machine, a material cutting machine, a folding machine, etc. All components work in coordination to accurately load reagent tubes, cotton swabs, instructions and other materials into paper boxes.

2. Technical parameters of the cartoning machine

The technical parameters of the cartoning machine vary by model, but they usually include production capacity, packaging speed, type of packaging materials, etc. For instance, the HTX-ZHJ type cartoning machine has a packaging speed of 40 to 120 bags per minute and is suitable for paper packaging materials. In addition, the appearance quality of the cartoning machine and the requirements of the manual are also detailed. For instance, the paint and powder coating on non-processed surfaces should be smooth and flat, with uniform color, and free from obvious defects such as dirt, flow marks, and blisters.

3. Performance testing of the cartoning machine

The performance tests of the cartoning machine include no-load operation tests, sealing checks of the airway and lubrication system, production capacity tests, and cartoning qualification rate tests, etc. For instance, the no-load test requires that after each cartoning machine is assembled, a no-load test should be conducted. The continuous rated high-speed and low-speed no-load times should be no less than 0.5 hours respectively to check the machine's performance. The production capacity test calculates the production capacity by counting the number of packages completed within four consecutive hours.

4. Application fields of cartoning machines:

Cartoning machines are widely used in multiple industries such as medicine, food, cosmetics, and electronics. For instance, the PCH555 fully automatic ultra-high-speed horizontal carding machine is mainly used for blister carding or bare bottle carding of products such as vials, pre-filled syringes, ampoules, oral liquid bottles, and BFS, and complies with the requirements of GMP, cGMP, GAMP5, CRF21-part11, CE and other standards. In addition, the cartoning machine can also be customized according to customer needs to achieve full automation of the entire process, including bagging, cartoning, heat shrinkage, inkjet coding, boxing, sealing and palletizing.

5. Inspection and calibration of the cartoning machine

The inspection and calibration of the cartoning machine are important links to ensure its performance and quality. For example, Presto's box-type compression tester (model: The PDBC-600 is used to assess the compressive strength of packaging materials such as cartons and paper cans. It comes in various specifications, including 450 X 450 mm, 600 X 600 mm and 1000 X 1000 mm, with capacities of 500 kgf and 1000 kgf respectively, and minimum counts of 200 grams and 500 grams respectively. In addition, this tester also provides an electrical wiring diagram, a user guide and a calibration certificate traceable to a NABL-certified laboratory.

6. Future Development of cartoning machines

With the development of automation and intelligent technologies, cartoning machines are also constantly improving. For instance, the cartoning machines produced by Guangdong Hengxinyuan Intelligent Equipment Co., Ltd. not only have the function of automatic cartoning but also offer customized services, achieving full automation of the entire process including bagging, cartoning, heat shrinkage, inkjet coding, boxing, sealing, and palletizing. In addition, the detection technology of the box-filling machine is constantly being optimized. For instance, it adopts PLC and Windows system operation, is equipped with a 12.1-inch touch screen and an embedded industrial computer, and is capable of detecting particles of 5 microns, 50 microns and 100 microns in size.

The Box Collection Test Machine is a device integrating automation and intelligence, which is widely used in multiple industries to detect and evaluate the performance and quality of packaging materials during the boxing process. Through continuous technological innovation and optimization, the performance and efficiency of the cartoning machine have been significantly enhanced, providing strong support for the production and development of various industries.